Metal detection in the textile industry

Posted December 15, 2011 in Metal Detection

Metal detection is now an integral part of the textile and apparel production process. Product protection is now an essential quality assurance requirement for manufacturers supplying leading brand names and retail outlets across the world. The use of metal detection equipment during the production stage ensures that all products are safe and free from metal contaminants. This is a vitally important consideration for manufacturers, as bad publicity, legal action and financial losses could result if a customer was injured by a broken needle tip or other ferrous contaminant left in the finished product during the manufacturing process. Lock Inspection has invested considerable time and energy researching this area of the metal detection, and has used the knowledge gained to enhance the performance and reliability of metal detection equipment. Lock Inspection now offers the Needlechek metal detector which utilises leading edge technology to guarantee the very highest standards of inspection, and deliver key benefits at every stage of production.
The Needlechek detector is the industry leading system specifically designed to enable the detection of broken needle tips or other ferrous contaminants during garment production. The Needlechek detector provides a quality assurance solution for all products which contain non-ferrous metal accessories, for instance zips, studs and rivets. Needlechek’s exceptional sensitivity guarantees that ferrous contaminants to the equivalent of 1.2mm diameter will be detected at any point within the metal detector aperture. Needlechek can detect the presence of ferrous contaminants in products containing brass, tin, copper, aluminium and every other metal used and approved by leading textile accessory manufacturers such as YKK, Prym, and Opti.

Needlechek’s specification

Automatic Set-up
The Needlechek metal detector has the ability to store up to 100 different product settings in its memory, and adjusts to maintain the optimum detection specifications for different garments. It contains a failsafe detection procedure complete with audible alarm warning, visual status indication, automatic belt stop and security key switch restart facility.

Automatic Product Tracking

An Auto Test feature can be incorporated, which prompts a supervised test procedure at designated intervals. This sends the system automatically into fault condition if a detection test is not conducted.

RS 232 Serial Port

Allows the printing of data reports for: the time and date of system switch on and off, the time and date detector detected contaminants, the time and date the detector test concluded, operator password of the person conducting the test and confirmation of test results.

Electronics/Module Features

•    Digital signal processing technology
•    Lock’s ADC software for remote servicing and diagnostics
•    Two Channel sensing
•    100 product memory
•    Failsafe detection procedure
•    Data retention when power is interrupted or disconnected
•    Easy user-replaceable electronic module for minimum downtime
•    Serial ports providing print-out of detection events, with 300 event storage
•    Simple operator interface for easy of use

Operating Environment
Needlechek’s are not affected by interference from factors such as air temperature, humidity and static electricity, and are designed to work in close proximity to all types of machinery associated with the textile industry, like sewing machines.

Conveyor

All Needlechek detector heads are mounted on the industry standard Lock Conveyor. These are designed to be compatible with an existing production line and operate at a belt speed of 30 metres per minute.

The Needlechek metal detector is approved by all leading textile and garment manufacturers worldwide, and is backed by Lock’s 12 month warranty and unparallelled after-sales customer service and support.